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Engine
Driven Chillers
www.EngineDrivenChillers.com
Sales, Engineering, Products,
Services & Information
Does
Your Company Need to Significantly
Reduce its' Electric & Energy
Expenses?
We provide Demand Side Management
design and project development solutions that may provide a return on
investment in less than 12 months. We also offer energy-saving
technologies that may include; Absorption
Chillers, Adsorption Chillers,
Automated Demand Response, Cogeneration,
Demand Response Programs, Demand
Side Management, Energy Master
Planning, Engine Driven
Chillers, Trigeneration and Energy
Conservation Measures.
Cooler,
Cleaner, Greener Power & Energy Solutions™ project
development services are one of our many specialties. These projects are
Kyoto Protocol compliant and generate clean energy and significantly
fewer greenhouse gas emissions. Unlike most companies, we are equipment
supplier/vendor neutral. This means we help our clients select the best
equipment for their specific application. This approach provides our
customers with superior performance, decreased operating expenses and
increased return on investment.
Cogeneration
Technologies, located in Houston, Texas, provides
project development services that generate clean energy and
significantly reduce greenhouse
gas emissions and carbon
dioxide emissions. Included in this are our
turnkey "ecogeneration™"
products and services which includes renewable
energy technologies, waste to
energy, waste to watts™ and waste
heat recovery solutions. Other project development
technologies include; Anaerobic
Digester, Anaerobic Lagoon, Biogas
Recovery, BioMethane, Biomass
Gasification, and Landfill Gas
To Energy, project development services.
Products and
services provided by Cogeneration Technologies includes the following
power and energy project development services:
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Project
Engineering Feasibility & Economic Analysis Studies
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Engineering,
Procurement and Construction
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Environmental
Engineering & Permitting
-
Project
Funding & Financing Options; including Equity Investment, Debt
Financing, Lease and Municipal Lease
-
Shared/Guaranteed
Savings Program with No Capital Investment from Qualified Clients
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Project
Commissioning
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3rd
Party Ownership and Project Development
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Long-term
Service Agreements
-
Operations
& Maintenance
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Green
Tag (Renewable Energy Credit, Carbon Dioxide Credits, Emission
Reduction Credits) Brokerage Services; Application and Permitting
For
more information: call us at: 832-758-0027
We
are Renewable Energy
Technologies specialists and develop clean power and energy projects
that will generate a "Renewable
Energy Credit," Carbon
Dioxide Credits and Emission
Reduction Credits. Some of our products and services solutions
and technologies include; Absorption
Chillers, Adsorption Chillers,
Automated Demand Response, Biodiesel
Refineries, Biofuel Refineries,
Biomass Gasification, BioMethane,
Canola Biodiesel, Coconut
Biodiesel, Cogeneration, Concentrating
Solar Power, Demand Response
Programs, Demand Side
Management, Energy
Conservation Measures, Energy
Master Planning, Engine Driven
Chillers, Geothermal Heatpumps,
Groundsource Heatpumps, Solar
CHP, Solar Cogeneration, Rapeseed
Biodiesel, Solar Electric
Heat Pumps, Solar
Electric Power Systems, Solar
Heating and Cooling, Solar
Trigeneration, Soy Biodiesel, Trigeneration,
and Watersource Heatpumps.
How Does an Absorption
Chiller Work?
What is an Absorption Chiller?
Absorption
chillers use heat instead of mechanical energy to provide cooling. A
thermal compressor consists of an absorber, a generator, a pump, and a
throttling device, and replaces the mechanical vapor compressor.
In
the chiller, refrigerant vapor from the evaporator is absorbed by a
solution mixture in the absorber. This solution is then pumped to the
generator. There the refrigerant re-vaporizes using a waste steam heat
source. The refrigerant-depleted solution then returns to the absorber via
a throttling device. The two most common refrigerant/ absorbent mixtures
used in absorption chillers are water/lithium bromide and ammonia/water.
Compared
with mechanical chillers, absorption chillers have a low coefficient of
performance (COP = chiller load/heat input). However, absorption chillers
can substantially reduce operating costs because they are powered by
low-grade waste heat. Vapor compression chillers, by contrast, must be
motor- or engine-driven.
Low-pressure,
steam-driven absorption chillers are available in capacities ranging from
100 to 1,500 tons. Absorption chillers come in two commercially available
designs: single-effect and double-effect. Single-effect machines provide a
thermal COP of 0.7 and require about 18 pounds of
15-pound-per-square-inch-gauge (psig) steam per ton-hour of cooling.
Double-effect machines are about 40% more efficient, but require a higher
grade of thermal input, using about 10 pounds of 100- to 150-psig steam
per ton-hour.
A
single-effect absorption machine means all condensing heat cools and
condenses in the condenser. From there it is released to the cooling
water. A double-effect machine adopts a higher heat efficiency of
condensation and divides the generator into a high-temperature and a
low-temperature generator.
Is It Right for You?
Absorption cooling may be worth considering if your site requires cooling,
and if at least one of the following applies:
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You have a combined heat and power CHP)
unit and cannot use all of the available heat, or if you are
considering a new CHP plant
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Waste heat is available
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A low-cost source of fuels is available
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Your boiler efficiency is low due to a
poor load factor
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Your site has an electrical load limit
that will be expensive to upgrade
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Your site needs more cooling, but has an
electrical load limitation that is expensive to overcome, and you have
an adequate supply of heat.
In
short, absorption cooling may fit when a source of free or low-cost heat
is available, or if objections exist to using conventional refrigeration.
Essentially, the low-cost heat source displaces higher-cost electricity in
a conventional chiller.
In
Practice
In a plant where low-pressure steam is currently being vented to the
atmosphere, a mechanical chiller with a COP of 4.0 is used 4,000 hours a
year to produce an average 300 tons of refrigeration. The plant's cost of
electricity is $0.05 a kilowatt-hour.
An absorption unit requiring 5,400 lbs/hr of 15-psig steam could replace
the mechanical chiller, providing annual electrical cost savings of:
Annual
Savings = 300 tons x (12,000 Btu/ton / 4.0) x 4,000 hrs/yr x $0.05/kWh x
kWh/3,413 Btu = $52,740
Actions You Can Take
Determine
the cost-effectiveness of displacing a portion of your cooling load with a
waste steam absorption chiller by taking the following steps:
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Conduct a plant survey to identify
sources and availability of waste steam
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Determine cooling load requirements and
the cost of meeting those requirements with existing mechanical
chillers or new installations
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Obtain installed cost quotes for a waste
steam absorption chiller
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Conduct a life cycle cost analysis to
determine if the waste steam absorption chiller meets your company's
cost-effectiveness criteria.
Absorption Chiller Refrigeration
Cycle
The basic cooling cycle is
the same for the absorption and electric chillers. Both systems use a
low-temperature liquid refrigerant that absorbs heat from the water to be
cooled and converts to a vapor phase (in the evaporator section). The
refrigerant vapors are then compressed to a higher pressure (by a
compressor or a generator), converted back into a liquid by rejecting heat
to the external surroundings (in the condenser section), and then expanded
to a low- pressure mixture of liquid and vapor (in the expander section)
that goes back to the evaporator section and the cycle is repeated.
The basic difference
between the electric chillers and absorption chillers is that an electric
chiller uses an electric motor for operating a compressor used for raising
the pressure of refrigerant vapors and an absorption chiller uses heat for
compressing refrigerant vapors to a high-pressure. The rejected heat from
the power-generation equipment (e.g. turbines, microturbines, and engines)
may be used with an absorption chiller to provide the cooling in a CHP
system.
The basic absorption cycle
employs two fluids, the absorbate or refrigerant, and the absorbent. The
most commonly fluids are water as the refrigerant and lithium bromide as
the absorbent. These fluids are separated and recombined in the absorption
cycle. In the absorption cycle the low-pressure refrigerant vapor is
absorbed into the absorbent releasing a large amount of heat. The liquid
refrigerant/absorbent solution is pumped to a high-operating pressure
generator using significantly less electricity than that for compressing
the refrigerant for an electric chiller. Heat is added at the
high-pressure generator from a gas burner, steam, hot water or hot gases.
The added heat causes the refrigerant to desorb from the absorbent and
vaporize. The vapors flow to a condenser, where heat is rejected and
condense to a high-pressure liquid. The liquid is then throttled though an
expansion valve to the lower pressure in the evaporator where it
evaporates by absorbing heat and provides useful cooling. The remaining
liquid absorbent, in the generator passes through a valve, where its
pressure is reduced, and then is recombined with the low-pressure
refrigerant vapors returning from the evaporator so the cycle can be
repeated.
Absorption chillers are
used to generate cold water (44°F) that is circulated to air handlers in
the distribution system for air conditioning.
"Indirect-fired"
absorption chillers use steam, hot water or hot gases steam from a boiler,
turbine or engine generator, or fuel cell as their primary power input.
Theses chillers can be well suited for integration into a CHP system for
buildings by utilizing the rejected heat from the electric generation
process, thereby providing high operating efficiencies through use of
otherwise wasted energy.
"Direct-fired"
systems contain natural gas burners; rejected heat from these chillers can
be used to regenerate desiccant dehumidifiers or provide hot water.
Commercially absorption
chillers can be single-effect or multiple-effect. The above schematic
refers to a single-effect absorption chiller. Multiple-effect absorption
chillers are more efficient and discussed below.
Multiple-Effect
Absorption Chillers
In a single-effect
absorption chiller, the heat released during the chemical process of
absorbing refrigerant vapor into the liquid stream, rich in absorbent, is
rejected to the environment. In a multiple-effect absorption chiller, some
of this energy is used as the driving force to generate more refrigerant
vapor. The more vapor generated per unit of heat or fuel input, the
greater the cooling capacity and the higher the overall operating
efficiency.
A double-effect chiller
uses two generators paired with a single condenser, absorber, and
evaporator. It requires a higher temperature heat input to operate and
therefore they are limited in the type of electrical generation equipment
they can be paired with when used in a CHP System.
Triple-effect chillers can
achieve even higher efficiencies than the double-effect chillers. These
chillers require still higher elevated operating temperatures that can
limit choices in materials and refrigerant/absorbent pairs. Triple-effect
chillers are under development by manufacturers working in cooperation
with the U.S. Department of Energy.
How
Does an Engine Driven Chiller Work?
Packaged natural gas
engine-driven water chillers and direct expansion (DX) units are now
available. Commercially proven custom and packaged engine-driven
refrigeration units offer excellent reliability and economic advantages
for ice rinks, refrigerated warehouses and other applications. The
industry is also focusing on developing small, engine-driven heating and
cooling systems suitable for small commercial applications.
Operation: Engine-driven
cooling systems employ a conventional vapor compression cycle. Their main
components are the compressor, condenser, expansion valve and evaporator.
* Requires no more room
than conventional electric chillers
* Lowest operating cost of
any available chiller
* Depending on electric
rates and natural gas rates, an engine driven chiller may operate at up to
1/2 of the cost of direct-fired absorption chillers
*
Like absorption chillers, engine driven chillers reduce on-peak
electric demand charges.
* Depending on your
electric and/or natural gas supplier, there may be rebates available for
purchasing a new absorption chiller or engine driven chiller from your
utility supplier.
* Environmentally friendly.
For
more information on absorption chillers, call
us at: 832-758-0027
www.AbsorptionChillers.comTM
* Some of the above information from the Department
of Energy website with permission.
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